Living hinges
21 hinge patterns, one engine
A living hinge is a field of cuts that lets a flat sheet of plywood wrap round a curve. Each pattern below is a different field; all of them are spaced by the same rule, from how far the wood can twist at every point of the wall. Pick by look. Straight Lattice and Interlocking Hex export free.
How the spacing is chosen
Wrapping a wall round a curve of radius R turns each link between two cuts by spacing ÷ R, and the link takes that turn as a twist. Plywood tolerates about 1.2% shear strain, so the Studio measures each pattern's twist per unit curvature on a test strip and sets the cut spacing at every point of your wall to stay inside that limit: close where the outline bends hardest, open on the flats. Alternate cuts run out through the top and bottom edges, so no solid band has to bend. Read how living hinges work.
Free bend test for your plywood
Not all plywood bends the same. The Hinge tab of the Studio downloads a free test strip with four zones at 70%, 100%, 140% and 200% of the limit and a gauge plate to wrap them round. The highest zone that bends cleanly sets Wood flex, and every box after that is cut for your sheet. How to run the bend test.